Created on 04.08

How to Choose the Right Slitting Method for Different Applications

Different materials and applications require different slitting methods. Selecting the correct method affects cut quality, productivity, blade life, and material utilization. Common slitting methods include shear slitting, score slitting, and razor slitting.
1. Shear Slitting
Shear slitting uses top and bottom knives to cut material. It is suitable for thicker materials requiring high precision.
Suitable materials:
paper
;clean edges
  • high precision
  • minimal burrs
2. Score Slitting
Score slitting uses circular knives pressing against an anvil.
Suitable materials:
  • corrugated board
  • film
  • label materials
Advantages:
  • high speed
  • easy setup
  • lower cost
3. Razor Slitting
Razor slitting uses single blades for thin materials.
Suitable materials:
  • plastic films
  • flexible packaging materials
Advantages:
  • low cutting resistance
  • low blade cost
However, blade life is shorter.
4. How to Select
Consider:
  • material thickness
  • edge quality requirement
  • production speed
  • tooling cost
  • machine configuration
shear slitting: precision and thicker materials
score slitting: high-speed flexible materials
razor slitting: ultra-thin materials
Choosing the right method improves efficiency and reduces cost.
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